Go in the processing factory on dynamical journey

  • Time:
  • Click:105
Even if in its maddest dream, "Big Ai Di " Green is afraid the some day of processing factory of engine of small backyard type that never also has imagined him can be a crucial project to machine a spare parts unexpectedly. This project devotes oneself to to reduce the United States to be opposite greatly the dependence of foreign enriched uranium, and these uranium are used at providing the sources of energy for nuclear power plant. This project by USEC limited company (Www.

Usec.

Com) is managed, use a technology advanced, through detached from mental efforts uranium 235 He You 238 thereby the centrifugal of enriched uranium. Any centrifugal that the centrifugal of USEC uses now than abroad are big, and productivity is taller. The American centrifugal technology that USEC company is located in city of Tennessee oak mountain in its is its centrifugal to make many metal spare parts reach with production center child package. The centrifugal that they use makes an appointment with 43 feet high, the diameter makes an appointment with 24 inches. Predict by 2012, the American centrifugal factory that USEC is located in Ohio skin to capture a city will have 11500 centrifugal investment to use. The company's current target is, produce hundreds of centrifugal every months. The strategic supplier Babcock of USEC&Wilcox (www.

Babcock.

Com) is in charge of producing all metal spare parts of centrifugal in oak mountain factory. They produce major part, especially all classify spare parts. The satellitic processing factory of ARMEC is offerred not the component of classify, the uranium that still is in charge of be USEC at the same time condenses a project to groom skilled machinist. In American centrifugal technology and the Babcock of production center&Wilcox company president holds general manager Carl Durham concurrently to say: "The first go soon, the centrifugal part that wants treatment appears not complex. Actually their permission common difference is particularly little, requirement hundred through detecting, the data that is used at the spare parts needs to undertake severe heat is compensated, it is very difficult that so treatment rises. " because the project involves range too big, babcock&Wilcox will not include business of many minutes of 40 bags outside the spare parts of classify, among them two are respectively: The ARMEC company of city of Tennessee Nuo Ke Siwei Er (Www.

Armec.

The oak mountain manufactory of Us) and city of Tennessee Oliver Springs (Www.

Oakridgefab.

Com) , latter is " big Ai Di " the processing factory that Green founded 1989. The production development of USEC holds compositive manager Ben Jordan concurrently to say: "ARMEC and oak mountain manufactory are enlarge oneself to satisfy USEC requirement to produce can the example of the processing factory. " Jordan says, oak mountain manufactory is famed with high quality, low cost, pay attention to client service particularly. Be in early Babcock&Wilcox at the administer at the beginning of 2008 before this project, USEC begins to cooperate with oak mountain manufactory, that was 2001. USEC machines a few common, small lot the task to entrust this processing factory at first, latter all finishs on time, and price justice. When USEC has urgent document, this processing factory even ground of all night until dawn works, work overtime on the weekend the ground is finished. Jordan says: "Later before long, oak mountain manufactory notices our company still has a few to process a project they did not win the bid, then they enlarge dimensions, add equipment, the hope wins take what these fail to obtain before this, the treatment project of higher level. " regretful is, "Big Ai Di " Green is allowed without the processing factory enlarge that sees his -- he died 1998. The maternal Phyllis that in its the Matt of two little brothers of Doug Zink of eldest son Edward Scot Green, management manager, Scot, John reachs them (current factory owner) below management, the factory won the treatment project of USEC Gao Shuiping, moving toward greater prosperity. Scot says: Altogether, want to get more USEC to process a project, the processing factory needs more the machine tool of high accuracy (basically be the turning center that drives power cutting tool) and better part detects method. Original, the dark essence machine that oak mountain manufactory installed two belts to use power cutting tool (Www.

Moriseiki.

Com) turning center. They improved the productivity of the factory greatly, improved spare parts precision greatly, still improved the spare parts process capability of the factory. Scot says: "If do not have dynamical cutting tool, the factory is in backward posture -- existing tolerancepublic errand level makes we change another machine tool very hard to machine a spare parts from a machine tool, the Xiaogong that still still can satisfy a requirement is poor, and dynamical cutting tool changed this kind of condition. Our target is to satisfy tolerancepublic errand to want no longer, we pursue the sophisticated treatment project of high accuracy now, lest process item prediction of a person's luck in a given year,be in to other abroad supplier. " he returns complement to say: USEC treatment task is promote the plant the real reason toward high accuracy. Project of expensive precision work makes oak mountain manufactory upgrade to have establishment, with might doubled. The equipment that buys newly has machine tools of a few machine of Tai Xinsen essence to reach to detect room, its traditional Chinese clothes has a high-grade Carl - Cai Si (Www.

Zeiss.

3 coordinate of Com) are measured machine. The factory has machine tool of machine of 4 dark essence now, one newest is DuraVertical 5100. In the meantime, the center of NL 3000 turning that the factory is planning to add to take Y axis function and dynamical cutting tool, use at machining a diameter to amount to 16 inches spare parts. Scot says: "To all contractor character, USEC project is a big project, we want to be participated in all the time among them. For this, we must undertake examining carefully to material, dog to have all cases of place happening momently then into the factory from material, write quality inspection documentation, pass the examine and verify of USEC quality group finally. " the factory has 28 stuff, because of USEC project, his estimation still must add 10 employee again, this treatment project will make a factory possibly annual turnover of 2 1 million dollars breaks up 3 times. Scot says: "We must expand slowly, every investment, equipment is added need to evaluate evaluate again. The machine tool is bought is an important matter -- should make a plan first, carry out accurately next. Good aircraft processing factory must have the process capability that improves its to sell a site, still must have raise the treatment project that must have new facility to perhaps have the capacity that buys new facility beforehand on finance affairs. " the centrifugal with bigger, taller productivity is like USEC dimension oak mountain manufactory expands ceaselessly the production demand with satisfying USEC is same, ARMEC also is so do. There are two stuffs only when ARMEC builds a plant, grow to make the large treatment of tool of USEC machine tool and engineering group for however nowadays, still be in charge of processing factory of a satellite at the same time, machine for this project over not classify spare parts. The American centrifugal technology in USEC and production center, have a building that is called centrifugal technology center. It is the entrance that ARMEC shares this project. USEC asks ARMEC to have identification to the machine tool, for classify spare parts development machines craft, it is machinist of adroitness of this project be pregnant with. ARMEC works in the development that machine treatment makes in centrifugal technology center, once the treatment craft of its development tends perfect, meet be mixed to make a center to American centrifugal technology by move, undertake over large quantities of quantities are produced. ARMEC is Babcock&Wilcox serves, can continue to be in Babcock&Wilcox under one's name undertakes developing the work, but also will plan into the group that implements big batch production. To production of big batch spare parts, american centrifugal technology offerred 300000 square with production center foot floor area, still provide a few treatment and testing system. Babcock&The Durham of Wilcox says: "We undertake in machining center many automation is produced, have electric spark to machine machine tool, lathe, milling machine, mill - the vehicle is complex center and grinder. The machine tool number that this factory has finally will exceed 100. " but the president Mike Tuck of ARMEC says: Be not all machine tools to be able to make centrifugal part. Want to make centrifugal part, need machine tool can is opposite not only odd a spare parts implementation as far as possible tall precision, to large quantities of quantities production also can come true. Tuck says: "When producing a part, we must control all variable, arrive from the setting tool till machine tool, this is the most important variable in whole process, because heat up,cause undesirable consequence possibly with fixed position error. Notice has some of spare parts to have place of 100 many treatment, dimension and form common difference is particularly little. " the target of centrifugal technology center is begin to eliminate machine tool error as far as possible from production respect. Tuck says machine tool of dark essence machine achieves this one goal possibly. With machine tools of all dark essence machine at USEC project and Caisi 3 coordinate are measured machine, all come from be located in north to block Luo Laina city the limited company of machine tool of J&H of agency of dark essence machine of city of Xia Luo spy and Tennessee Brentwood city (Www.

Jhtools.

Com) . The machine tool of dark essence machine that the satellitic processing factory that this company still gives ARMEC and oak mountain manufactory provided place to need and Cai Sisan coordinate are measured machine. J&H still is mixed in American centrifugal technology production center installation, compositive automation and detect equipment. The Rob Johnson of J&H says: Very as delicate as USEC collaboration. He says: "Their ultimate goal is to find out precision as far as possible tall ' perfect ' machine tool, if besides what problem, USEC should make clear Hunan problem is go out to be placed in labour or on tool, but cannot go out to go up in the machine tool. " to find as far as possible perfect machine tool, USEC should make a series of test specimen. His complement says: "Without a test specimen and actual part exactly like, but they formed very interesting challenge to testing the ability of the machine tool however. After passing more careful inspection, we can see what those technical challenges are after all. " Johnson says: "The craft test with strict USEC includes: The model that has area of close public errand and beautiful shuttlecock are placed in different position, check the backlash of ball guide screw in detail; Use large test specimen, examine in the process that the machine tool adjusts small diameter from big diameter whether retain high accuracy process capability continuously, the much axis outline that checks a machine tool at the same time machines precision. " he returns complement to say: Machine tool of dark essence machine is exclusive the hundred machine tool that through USEC strict craft checks, finished the job that thinks to come true impossibly before Johnson satisfactorily. CNC Milling